Choosing a Mobile Bottler for Your Winery: Questions to Ask Before Hiring One

By: Alyssa Ochs

straight truck parked

Last year, we published an article about the pros and cons of mobile bottling and who’s been using this service in the wine industry. Now we’re taking that conversation one step further to discuss how to pick the right mobile bottler for your operations, the various options that mobile bottlers have to offer, and what questions to ask when you decide to package your wine this way. Mobile bottling options are helping wineries keep costs down, but costs can also skyrocket with a poor bottling plan in place.

Making the Decision to Go Mobile

Mobile bottling typically involves a specialized vendor coming onsite with a trailer, bottling unit, and hoses to pump wine from a winery’s tanks to the mobile bottler’s filling tanks. Wineries are usually responsible for providing the bottles, closures, and labels, as well as some onsite staff to ensure everything goes smoothly and to assist with the labor.

Wineries often choose mobile bottling to save space, time, and money, or they may go this route to entrust the job to someone with more experience and increase bottling speed. Companies specialize in this process to take the headaches out of onsite bottling, although wineries still need to meet certain requirements to ensure a successful bottling day. Before bottling day, for example, wineries need to complete the filtration process, ensure proper wine temperature, have the necessary equipment and staff available, and have labels that work with the bottler’s machinery.

When it comes to deciding whether or not to choose mobile bottling, key factors to consider are whether it is cost-effective to own your own bottling line and how many bottles and cases you are looking to produce per season.

“As a winery just starting out, it made sense for us to utilize the capital investment that would be required for a dedicated bottling line on other things that elevate wine quality,” said winemaker Ryan Prichard of Three Sticks Wines in Sonoma, California. “We were, and still are, a small winery so putting money towards equipment that we would only use a couple of days a year didn’t make sense when there were high-quality mobile bottling options available.”

Charlie Fauroat, winemaker for Pellegrini Wine Co. in Santa Rosa, California, told The Grapevine Magazine that his winery uses Peregrine Mobile Bottling for their bottling needs.

Pellegrini Wine chose this bottler because of the “excellent dissolved oxygen management, positive pressure filler to help minimize carbon dioxide loss, and a troubleshooting staff who care immensely about customer service and performance within their jobs,” Fauroat said.

Fauroat went on to share that mobile bottling has affected the way his winery operates because it “allows us not to have to truck wine offsite to bottle, further beating up the wine in this already hectic period for the wine.”

Differences Between Mobile Bottlers

While on the surface it may seem that mobile bottlers are all one and the same, there are actually quite a few differences in their capabilities and what they offer.

Bill Kreck, the founder of Mill Creek Vineyards & Winery and Mill Creek Mobile Bottling Services who spent 17 years in this segment of the wine industry, told The Grapevine that mobile bottlers can be classified as petite, small, and “big dogs” with regard to capacity. He said petite bottlers have a capacity that usually tops out at about 75 cases of wine per hour and uses hand-bottling equipment mounted on a small trailer. Small bottlers can produce around 150 to 250 cases per hour with automatic equipment in a large trailer that is equipped with conveyors to allow bottles to move without manual assistance. “Big dogs” can produce up to 100 bottles per minute so that a winery could expect to get up to 3,000 cases in an eight-hour day. These large vendors typically operate in 40- to 50-foot semi-truck trailers and offer advanced services, such as onboard nitrogen generators and bottle coding. While large bottling lines require more personnel to operate, they run very fast so there is a lower per-case labor cost than for smaller lines.

Some mobile bottlers stick to either just caps or just corks for wine closures, while others offer multiple options for wineries to choose from. Mill Creek Mobile Bottling first went into business in 2001, and Kreck said, “At that time, screw cap wines were reserved exclusively for low-end, low quality, mass produced wines and not at all appropriate for quality products from Sonoma County vintners.”

However, attitudes have changed about screw caps, and there are now many more mobile bottlers in the industry competing for winery clients.

“Many wineries have retained cork finish for reds but have converted to screw cap finish for their white wines, so if a bottler cannot do both, the winery is likely to find one that can,” Kreck said. “It would not be wise now to be a mobile bottler unless that dual closure option was available.”

In addition to screw cap or cork options, other custom options provided by mobile bottlers include PVC, polylam, or tin capsules and also bottles in 750ml, 500ml, and 375ml sizes.

Meanwhile, Mary McLaughlin of Ryan Mobile Bottling in Napa, California said that what sets her company apart from its competition is its people. This is another major difference among mobile bottlers.

“We have dedicated, talented staff who stay with us for the long-term, which enables them to be stronger operators who are familiar with our customers and their packages,” she said. “Also, our management team is actively engaged in field operations and are prepping, planning, and bottling on a daily basis.”

McLaughlin also told The Grapevine Magazine that all four, soon to be five, of Ryan Mobile Bottling’s trucks insert corks.

“We have two trucks that can apply screw caps – one of which can also apply LUX closures,” she added.

Mobile Bottling Costs

Costs can vary significantly between mobile bottlers, depending on the services offered and the region of the country. For example, East Coast Mobile Bottling charges a setup fee and minimum service charge of $1,500 and $2.75 per case for sterile filtration, bottle rinse, bottle sparging, filling, closure, capsule, and label. Other fees apply for bottle changes requiring complete reconfiguration of the entire line and when it’s necessary to change the wine or bottle height. Additionally, each change can reduce daily production by about 75 cases.

Old Woolam Custom Bottling estimated that a winery producing 10,000 gallons or 4,100 cases annually would need to commit to a $75,000 total investment and at least a $25,420 total annual cost to own its own bottling line. However, the total annual cost to have a mobile bottler come to this size of a winery would be more like $17,064, with no up-front investment for equipment.

Kreck of Mill Creek told us that there is generally a slight premium per case bottled for using a petite or small mobile bottler over a faster line and that labor is a significant factor in determining cost. However, he said that mobile bottlers usually have a fee structure that includes the following, with the cost of supplies, such as filters, sealing tape, and nitrogen or argon being extra:

In/out and spot the trailer and

hook up utilities……………………………….$300 – $600

Initial package setup for the

first wine of the day…………………………$100 – $200

A fee for package changeovers

(i.e. Bordeaux > Burgundy)………………..$100 – $200

Wine change fee

(after first three wines of the day)……..$100 – $200

Per case bottling and/or

labeling charge………………………………$2.10 – $3.00

Kreck also said that the most significant variable in the mobile bottling cost is speed and that important factors to consider when choosing a bottler are features, name recognition, and service. He estimates that a petite mobile bottling line that can produce up to 100 to 120 cases per hour would cost $100,000 to $175,000, a small line for around 100 to 250 cases per hour at $250,000 to $500,000, and a large line for around 250 to 350 cases per hour at $500,000 to $1.3 million. All of those costs increase if a trailer needs to be custom made, plumbed and wired, and a tow vehicle supplied to move it and support the equipment.

Questions to Ask a Mobile Bottler

Wineries looking to try mobile bottling for the first time can benefit from asking lots of pertinent questions up-front. Cost is always a top concern, so you’ll want to get a breakdown of mobile bottling charges and fees for your winery’s specific situation. You will also want to fully understand the services and equipment that a mobile bottler offers, such as screw-capping, to ensure the vendor meets your winery’s needs.

Bottle-filling speed is very important when you choose a mobile bottler, so ask vendors how many cases they can process in a day. However, you’ll need to know how much you want to bottle beforehand to ensure that the company can meet your case-per-day requirements. Also, ask about the bottle-per-minute speed because this can vary from one company to the next based upon the technology and equipment used.

Ask mobile bottlers about the size of their bottling trailer to make sure it will fit comfortably at your winery’s location. You should also have discussions early-on about a mobile bottler’s ability to work with your current mechanical and electrical capabilities. Other questions to ask include how many staff members should be onsite for bottling day, what preparations need to be done in advance, what the sanitation process entails, and how the bottler checks the line to ensure everything is going according to planned. If possible, try to see the mobile bottler at work to better understand what the process entails from start to finish.

Mobile Bottling Tips and Advice

There are many things that can go wrong in the bottling process if a winery and mobile bottler aren’t on the same page, including lost time, inefficiency, and broken equipment. This is why Kreck of Mill Creek says that communication is so important from the very first conversations about scheduling. A work order should be submitted weeks before bottling day to outline exactly what the winery needs to accomplish and list the number of cases of each wine along with details about the glass, cork or cap, foil, and labels to be used.

“If winemakers detest bottling, they often do not properly pay attention to details and that becomes the responsibility of the mobile bottler,” Kreck said. “An example might be that the winemaker wants the whites to be sterile filtered, then most of the reds to be unfiltered, but the last wine sterile filtered again. The bottler knows that once a sterile filter is removed, the line is no longer considered sterile and just putting a sterile filter back in the filter housings could disastrous. The bottler knows that according to the work order, they will come to the end of the day with a partially filled tank. Does the winemaker want to work overtime to finish the tank, be comfortable with an unfilled tank overnight, or rearrange the bottling sequence to finish tanks by the end of the day?  These are just a few of the issues that a mobile bottler would address and communicate options back to the winemaker.”

Meanwhile, David Crawford, vice president of Napa’s Top It Off Bottling emphasizes the need to plan ahead well in advance and start communicating with a mobile bottler over a year before your next anticipated bottling date. Consulting your mobile bottler about packaging decisions is also recommended to reduce hassles and save money.

“I always ask my customers to put me in direct contact with their suppliers so we can talk out what they have going on because I know how to ask the right questions and we deal with these people all the time,” Crawford said. “There is no advantage to hiding the ball on troublesome packaging issues. If you have a cap that doesn’t fit but you want to try it anyway, tell us ahead of time so we can plan for it.”

McLaughlin of Ryan Mobile Bottling agrees that communication is the key to a successful working relationship between a winery and a mobile bottling company.

“Make sure that all work orders are complete and accurate, and notify your bottler when there are changes,” McLaughlin advises. “Also, inventory raw materials to ensure you have received what you expected. Our time may be tightly scheduled and may not allow for us to wait while vendors make corrections.”

End Of Line Packaging Helps Wineries Reach Business Goals

By: Gerald Dlubala

4 packages of sparkling wines
ABRAY-DURSO, RUSSIA – SEPTEMBER, 15: Production line for the packaging of sparkling wines. Factory wine house “Abrau-Durso” has the latest equipment for production and packaging of sparkling wines on 15 september 2014

You’ve spent a lot of time, effort and money to produce a great tasting, quality wine that you’re proud of and can’t wait to share with consumers. When it’s finally time to package and ship your wine, there are many options on the table. It’s up to you to make the decisions that will move your company in the desired direction.

Functional End Of Line Efficiency For Trending Canned Wines

“If it has a seam or a ridge, we can put a handle on it,” said Mike Seestadt, PakTech’s Territory Sales Manager for North America and Central Canada. “Because of the surge in packaging wine in cans, it is a major focus of our business right now. Canned wine offers a huge opportunity because we can make and put handles on all can formats, from standard to sleek to slim.”

PakTech produces can-handle packaging solutions   that are manufactured totally from post-consumer recyclables, namely clear milk jugs. The can-handles not only make it easy to carry packs of canned wine, but they are also built to nest, creating an optimal way to stack and store can packs. Once used, the handles are recyclable again. In fact, PakTech is partnering with its clients in maintaining a closed-loop recycling program that has an ultimate goal of recycling used can-handle into more of the same.

“PakTech also makes and sells the can-handle applicators, making us a one-stop shop,” said Seestadt. “Our available applicators are a standalone system, but they are also conveyorized, allowing them to be inserted directly in-line within a company’s packaging process.”

PakTech sells can-handle application machinery based on the clients packaging needs, starting with the CCA 120/180. This unit applies quad-, six- or eight-pack PakTech can-handles onto filled beverage containers at a rate of thirty cycles, or 180 cans per minute. The CCA 440+ applicator is recommended for larger producers but is also a popular item in co-packing environments. PakTech also manufactures higher speed units customized for the unique needs of their clients, with application speeds of up to and including 1600 cans per minute.

“We’re not just a seller though,” said Seestadt. “We are a partner with our clients rather than a component supplier. We stay with the company throughout the install and provide training on site for the operation, maintenance and cleaning of the applicators. We have service teams that travel the globe providing installs and physical upgrades. Software upgrades are applied remotely.”

Seestadt told The Grapevine Magazine that PakTech’s systems typically are placed last on the packaging line and work well with the systems already installed.

“We work with the currently installed line configurations and filler spaces. Our can handles all nest, providing easy shipping and pallet building without the need for trays for stability. Although our systems are 100% in-line capable, they can be run as a standalone unit if needed.”

Needs and Goals Drive Packaging Automation Choices

Bryan Sinicrope, Vice President of Sales and Marketing for A-B-C Packaging Machine Corporation, is all in when matching end-of-line packaging options with a winery’s business needs and goals.

“Typically, once a winery reaches line speeds of around 120 to 150 bpm, automation in their packaging process can be justified,” said Sinicrope. “Then, they need to look at their goals. Do they need to increase speed, want to reduce labor, need a dedicated line, or want to run multiple sizes and configurations? What are their space limitations? All of these answers will impact the type and amount of machinery needed. For example, to accommodate a large increase in sales, it may be worthwhile to transition, when feasible, from reshipper cases to bulk bottle delivery. Original equipment manufacturers are well equipped to help with machinery decisions once concrete goals are established. Our equipment recommendations lean towards simple, straightforward and uncomplicated machinery that still offers modern, updated sophistication with features and equipment design that give the winery plant personnel the flexibility and control they need.”

Sinicrope told The Grapevine Magazine there isn’t an industry standard for packaging automation, because different options are available depending on the winery’s priorities. Some wineries, for example, may want to automate at lower speeds if it provides other advantages such as improved quality control for their products or to address concerns over potential liability and insurance costs related to hand labor.

“Machinery choices also vary based on how the winery purchases their bottles,” said Sinicrope. “They will either use reshippers, where the bottles are delivered in corrugated cases, or purchase bottles in bulk, getting them on bulk shipping pallets. For reshipper handling, the winery needs an uncaser to remove those bottles from the reshipper case, then a packer to repack the finished bottles after filling, labeling and closure application. They’ll need a top sealer to seal the top case flaps and a palletizer to load the cases onto the shipping pallets. If using bulk glass handling, the winery needs a depalletizer to unload the bottles from the bulk pallets, then a case erector to set up the new cases, a partition inserter if the case will have partitions (dividers to keep the bottles apart), a packer to pack the bottles into the case, a sealer to seal the top case flaps, and finally that palletizer to load the shipping pallets.”

On first glance, all of this may seem like a significant investment, Sinicrope said, but there are different options for each step that offer both cost and space savings. For example, A-B-C Packaging manufactures a bottle unpacker/packer that simultaneously handles both uncasing and packing in one machine, saving floor space while reducing upfront, capital equipment expense. All the equipment can be used with previously installed lines or on a standalone basis. Palletizers typically come preprogrammed with common pallet patterns for easy selection, but if necessary, the palletizers come equipped with an intuitive custom configuration builder on the control panel.

A-B-C Packaging offers training following the Packaging Machinery Manufacturers Institute standardized program. They recommend monthly lubrication and cleaning schedules and offer lubrication systems on some of their machinery, making the task easier. They also supply full service for the life of their equipment, including training, remote diagnostics, in-plant service calls, factory spare and repair parts, machine upgrades and rebuilds. To reduce a winery’s need for service staff, they A-B-C Packaging offer service contracts that provide regular inspection and maintenance.

Adaptable and Flexible Packaging Options Fit Industry Needs

“End-of-line packaging can be a bigger concern for the wine industry simply because of the price point of the product,” said Ryan Broughton, Sales Manager for Delkor Systems.“How the finished product presents itself to the end user is important.”

Delkor Systems offers pick-and-place case packing systems rather than drop pack systems. Pick-and-place case loaders are better at handling fragile components while also addressing potential integrity issues of the filled bottles.

“Bottle integrity, label integrity and closure integrity are all important aspects to consider when packaging, shipping and showcasing the wine for the end user, and we’re always looking at how to better address these issues,” said Broughton. “Bottle integrity is increasingly important with the increased use of thinner and lighter weight glass bottles. Labels are obviously important for branding, consumer recognition and loyalty, and no one wants to see scuffed or scraped labels on their finished product. It presents a diminished perception of the product inside. With more wines being bottled using screw caps, it’s imperative that the skirt directly below the cap enclosure remain intact and undamaged.”

Broughton told The Grapevine Magazine that some packaging automation is generally recommended once a winery approaches an annual production rate of approximately 200,000 cases. “Automation saves money on different levels. Basic machinery includes an automated case packer and palletizer. By having a case packer available to run when needed, a winery can pack and prepare shipments faster and more efficiently. It also eliminates the need to hire temporary workers as some wineries have to do to get the product packed and shipped. The time and money saved can be better used elsewhere, increasing efficiency and uptime in other areas. To avoid the repetitive lifting, twisting and stacking, a palletizer is also recommended to take those filled and sealed cases and ready them for shipment.”

Delkor Systems’ machinery can be used as a standalone machine when needed and can be fed by hand or by conveyor. The machines can be adjusted to different bottle sizes and shapes, cans or any rigid container types. Additionally, the systems readily adapt to new case counts or configurations.

Delkor also manufacturers machines optimized for packing flexible primary products as well, such as bag-in-box or pouches. Delkor’s machines were derived and built based on the needs of the food and beverage industry, and because of that experience, Delkor Systems bring additional functionality and flexibility to wine packaging that previously never existed.

“We’ve perfected our machines through decades of hard work and listening to our customer base,” said Broughton. “For a long time, wineries were a very stable and static industry regarding bottles, generally using only four basic types. Other food and beverage containers, however, were always changing due to the needs and wants of consumers, or because of new products coming to market, so Delkor Systems made it a priority to be flexible and adaptable with its equipment lines. We pride ourselves on the flexibility and adaptability of our equipment lines to help our clients react and adapt to the market as needed, whether it’s a different style or shape of the bottle or can, or the desire to package the finished product differently.”

Delkor Systems provides installation, service and training programs for the end users of their equipment. Their overall goal, however, is to provide their customers with the quality training and knowledge that will allow them to confidently service and maintain the equipment on their own.

“If and when a client needs our help, we’re always here for them with 24-hour live phone support and availability of on-site service and training,” said Broughton.

Priming Your Irrigation Systems for the Season (Part 2)

By: Tracey L. Kelley

In the May-June issue of The Grapevine Magazine, a savvy group of experts provided detailed information about irrigation system maintenance. That article outlined seasonal start-up and troubleshooting tips. For part two of this topic, we’ll move on to ongoing system checks, typical problems often overlooked, monitoring water flow and quality and critter control.

Once again, our experts are:

  • Guy Fipps, Ph.D., P.E., professor and extension specialist of irrigation and water management at Texas A&M University, College Station, Texas; in collaboration with Charles Swanson, extension program specialist, Texas A&M University.
  • Jacob Hernandez, CCA, owner, JH Ag Consulting, Santa Margarita, California; in collaboration with James Anshutz, AGH20, irrigation engineer with Netafim USA in Fresno, California; and the Cal Poly SLO Irrigation Training and Resource Center, San Luis Obispo, California.
  • Mark Hewitt, district sales manager, Rain Bird Corporation Ag Products Division, in Azusa, California.
  • Steve Purvins, owner, The Vineyard at Lawton Hall in Bushwood, Maryland, which produces Vidal Blanc and Chambourcin grapes.

Checks and Balances

Continual process management is the key to a fine-tuned irrigation system. During the rush of season preparation, however, some aspects might inadvertently go by the wayside.

Hewitt pointed out numerous required fixes this time of year. For example, field zone valves might have broken or damaged wires because of animals, or as a result of “tractor blight”—nicks and punctures caused by machinery, which happens to vines, too.

“There might also be stuck plungers in the solenoids,” he said. “Pull coils and plungers. If the coils are swollen, replace them. Use emery cloth on plungers if they’re only slightly rusted.”

If you’ve noticed a torn or deformed diaphragm, Hewitt said, sometimes simply turning it around works, depending on the valve type, or replacing it. “Same with any springs located in the bonnet of a valve. Springs and diaphragms wear out or develop a new ‘memory,’ especially pressure-reducing valves that are always partially open throughout irrigation season,” he said.

For growers with low-volume micro sprinklers, which are similar to drip emitters, Hewitt advised clearing nozzles of debris and “checking that any fixed spray plates or rotating spinners are providing the correct patterns, distance of throw, and uniform coverage.” LFS and LFX high-performance sprinklers often don’t require much maintenance, he said, but it’s still important to check periodically for proper rotation, nozzle clogs and “insects building in deflectors.”

Hernandez offered a reminder about flushing mainlines, submains and laterals. “This isn’t done enough by growers. Most growers flush once or twice a year—either at the beginning or end of the season,” he said. “In-season flushing should be done after fertigation events with thick materials. Flushing velocities should be greater than two fps. Have your irrigation professional develop a proper flushing routine.”

What is lurking in your system? “The moist, dark interiors of drip hoses and emission devices can be ideal environments for biological slimes and chemical precipitates to form,” Hernandez said. “Various chemical solutions exist to shock and treat these issues. Irrigation professionals should test water quality throughout the season and provide treatment plans to rehabilitate dirty lines and emitters and implement continuous treatment to maintain the lines after cleaning up.”

Fipps added that if growers don’t already have flow meters and pressure gauges, now’s the time to install them.

“Monitoring system pressure and flow rate are crucial for managing operation and scheduling. Unfortunately, many vineyard drip systems lack either a flow meter or pressure gauge—or both—on their system,” Fipps said. “Observing situations of increased flow or decreased pressure can often be signs of leaks in the system, whereas situations of decreased flow and increased pressure can be signs of clogging of the drip emitters.”

Pay Attention to Pumps

“Attention to pump controls should always be given,” Fipps told The Grapevine Magazine. “Pump controls should be in manufacturer-recommended housings that prevent moisture accumulation, or pests like ants and wasps from building nests in or above the components.” He added that “if injection pumps are used for fertilizers or chemicals, hoses should be inspected and replaced if there are any signs of cracking or dry rotting to prevent chemical spills and waste.”

Hewitt said you might have to check impellers if pressure is lower than before, indicating they might need replacing. Packing leaks might mean replacement, but also a need to refill oil cups and install mechanical seals.

Also, Hernandez suggested adding a variable frequency drive (VFD). “Adding a VFD to your pumping station allows for a soft start of pumping motors, reducing wear and tear. If growers have multiple irrigation methods, various plant and row spacings, different size irrigation sets or sets on slopes, VFDs allow for one pump to operate on a number of different pressure and flow settings. This permits a grower only to use the amount of energy they need for the particular set they’re irrigating,” he said.

Managing Water Effectively

Fipps said one aspect often overlooked by growers is monitoring water quality. “Annual analysis of water quality, whether it’s from groundwater or surface water, should be conducted to check salinity and mineral composition, which can affect both the irrigation system as well as plant health,” he said. “Knowing the water quality helps guide growers on how much water to apply at irrigation, as well as prevent any negative reactions from injecting chemicals or fertilizers into the system.”

He also strongly recommends soil moisture sensors—a technological tool that works to your advantage. Soil moisture sensors might initially seem expensive, averaging $300-$500 per unit, plus the cost of telemetry devices for data transmission across the vineyard, but, Fipps said, “they take the guesswork out of deciding when it’s time to irrigate.” If you can’t afford to populate the vineyard with multiple sensors, some experts recommend having one or two in an irrigation block representative of the overall field profile.

Hernandez also recommends expert analysis. His consultancy tries to bridge the gap.

“Certified crop advisors and other irrigation professionals can help vineyard managers maintain and service their irrigation systems with analysis, implementation and ongoing monitoring to aid in the reduction of energy use; and improving crop performance through better distribution uniformity (DU).”

As a method of irrigation application efficiency, Hernandez offered two tips.

The first is setting up proper scheduling for both duration and amount of water to replace soil moisture used by the vines. “Improper scheduling can result in runoff, deep percolation, crop stress and even crop damage,” he said.

His second tip is to “use monitoring technologies to give virtual pump test and DU evaluation data every 15 minutes. These sensors give insight into the impact of changes in practice and hardware,” Hernandez said. “For example, if a DU evaluation finds extensive plugging, we’ll want to rehabilitate the lines with chemical treatment and flushing. Pressure sensors installed at strategic locations in the field can tell us almost immediately if we’ve improved the pressure in the drip hoses and provide a ‘heads-up’ during the irrigation season that we’re beginning to have a problem that can be addressed before it becomes serious.”

Purvins suggested growers ease inadequate volume issues with proper emitter spacing. “During extreme drought conditions, my system doesn’t supply enough water. Fortunately, I’ve only experienced one such year out of 20. I would spec the next system with twice the number of emitters—48” spacing vs. 96”—and adjust zones accordingly.”

He also pointed out the value of developing partnerships with equipment vendors who understand what you’re trying to accomplish. “When I purchased my system, the rep was knowledgeable about sizing the system but had no experience with vineyards. Such experience would have been useful.”

Hewitt said his company is trying to assist vineyard operators with water management through technology products, such as Rain Bird IQ Water. “Real-time sensors and remote web-access allow growers to monitor every aspect of their irrigation system from the water source to the emission device. They can focus in on a single irrigation system part, or see the big picture across every system they manage,” he said.

What About Those Critters?

Since we don’t grow in a biosphere, there will always be wildlife control issues. Often, our experts said, it’s easier to anticipate their actions with some preventative measures.

Purvins of The Vineyard at Lawton Hall has had a critter or two chew tubing, but since that damage is easy to spot and repair—and the vines and grapes aren’t bothered—he feels he doesn’t need to control wildlife.

Hernandez of JH Ag Consulting said, “As we install more sensors and monitoring technology, we’re seeing that animals like to chew on sensor wire and electronic cables. Wrap monitoring systems with a wire screen to protect them from animals and passing farming equipment.”

He also recommended that growers “bury five-gallon buckets at the downstream ends of some of the hoses and allow water from emitters to keep the buckets full during the summer to provide an easy water source.”

Hewitt told The Grapevine Magazine that setting out water is a good idea, plus using more natural control methods. “For larger animals—such as coyotes and foxes—simply put a large 2” high pan under your drip tubing. The water will overflow and still get water to your plants, and the critters can get the drink of water they want without chewing on the drip tubing.”

“It’s a bit tougher to combat gophers and ground squirrels, especially with buried hose systems,” Hewitt said. “One grower I know uses trained falcons that he releases into the area to help control these pesky critters.”

Small Trials Before Making Big Decisions

By: Thomas J. Payette, Winemaking Consultant

Portrait of smiling male lab technician

Trials and fining agents, in the wine business, are often riddled with unfamiliar language and terms.  Grams per liter, grams per thousand gallons, pounds per thousand gallons and milligrams per liter roll off most winemaker’s tongues as if the world is in tune.  Let’s review how to make this simpler and to understand.

When?

We should perform trials anytime a question is raised on how to improve or change a wine.  If a wine has a problem – identify the solution in a laboratory first.  Then apply the desired corrective action in the cellar.  Always double check you trial and math before performing in the cellar.

Why?

The reason we do trials is to experiment with refinement, improvement and / or correction of a juice or wine.  Always work in small quantities with a wine so one does not create a larger problem, in a tank, in need of potential further corrective action.  These trials can be tasted and tested to see what the results would, or will have been, if the addition was made to the actual tank or vessel of juice/wine.  This eliminates guesswork and unnecessarily “shooting from the hip” in the cellar.

Where?

One should do these trails in the laboratory where control, on a small-scale amount of wine, is essential.  The opportunities of what one can discover in the lab are almost endless.  I repeat let’s always make our mistakes on a small scale in the laboratory before stepping into the cellar for any actions that may change the flavor, aroma or chemistry of any juice/wine.  This lab area should be designed for this feature of experimentation. The metric system will be used.  Once this is attempted, one will not step back into some of the complicated aspects or other forms of measurement.  These trials can be used for many things including but not limited to: sugar additions, acid additions, fining agents, concentrates, de-acidification’s etc.

Potential Tools Needed

  • Accurate scales that measure in grams preferably to a tenth of a gram.
  • 3 – 100 milliliter graduated cylinder (plastic preferred).
  • 1 – 50 milliliter graduated cylinder (plastic preferred).
  • 1 – 10 milliliter pipette (Class A volumetric).
  • 2 – 10 milliliter pipettes with graduated markings at each milliliter to the tenth. (Plastic preferred) [ AKA : Serological ™ ].
  • Small glass beakers 250 milliliters plus or minus

Representative sample(s) of each wine to be sampled.

  • Clean wineglasses.
  • Glass watch glasses to cover each glass.
  • Spit cup.
  • Other testing equipment to answer questions at hand.
  • Magnetic Stir plate with stir bars and retriever for the stir bars.
  • Sharpie™ pen or pencil for marking beakers.
  • 95% ethanol to remove Sharpie™ pen marks off glassware.

How?

Start with something simple where results can be easily determined with the wineglass to give the confidence needed to build upon the procedure.  An example of this may be a tartaric addition trial for pH correction and/or palate modification.  Let’s go over one example.

  1. Start with an ample quantity of wine to work with in the lab – perhaps an 800-milliliter representative sample from a wine vessel.
  2. Weigh accurately 1.0 gram of tartaric acid and fully dissolve the acid in approximately 85 milliliters of the base wine with which you are working.
  3. Once dissolved, place the full amount into a 100 milliliter graduated cylinder or as one becomes more experienced you may just make the solution in the 100 milliliter graduated cylinder.
  4. Bring the amount up to volume in the 100 milliliter graduated cylinder up to 100 milliliters mark with additional base wine. [One should be clear they have made a solution of 1.0-gram tartaric acid dissolved into 100 milliliters of wine.]
  5. In a clean graduated cylinder, pipette 10 milliliters of the newly prepared acid stock solution into the cylinder. Bring to the complete 100 milliliters volume mark with the base wine.  This should represent a 1.0 gram per liter tartaric acid addition.
  6. Pipette twenty milliliters from the stock acid solution made in step four into another graduated cylinder and bring to volume at the 100 milliliter mark to represent the next addition level of 2.0 grams per liter tartaric addition.
  7. Continue to add to the number of samples you care to do the trial on in standard logical increments.

Set Up the Tasting Trial

  1. Pour about 50 milliliters or a quantity one desires to smell and taste, of the base wine, into a control glass and place it in the left hand glass in the tasting area. (One should always taste against a control)  Taste Left to right.
  2. Pour the trials to be tasted, made in steps 5,6 and 7 above, in increasing increments in each wineglass progressing from left to right. Mark their contents.
  3. Add to this flight any wines from past vintages you may want to review or any other blind samples from other producers you may care to use as a benchmark. Mark their contents.
  4. Taste and smell each wine several times. Go through the flight and detect what wine may best match or improve the desired style one is trying to achieve.
  5. Select the match and leave the room for 1 to 2 hours.
  6. Return and re-taste to confirm your decision.

Should chemistries play an important role to reviewing certain additions be certain to run a necessary panel of lab test to ascertain the proper numbers are also achieved.  One may need to balance taste, flavor and chemistry to make some tough choices.  Have all the data necessary and available to make those choices.

Calculation:

Once the fear of the metric system is overcome and confidence is achieved, the calculations become very simplistic.  Let’s take the above as the example.  If we dissolve 1.0 gram of tartaric acid into 100 milliliters of wine we now have 0.1 gram of tartaric acid in every 10 milliliters of wine.  From this base if we blend 10.0 milliliters (one-tenth gram of tartaric) into 100 milliliters of fresh wine – this represents the equivalent of one gram per liter.

If we were to have used twenty milliliters that would represent two grams per liter in the small 100-milliliter lab blend.  If we keep track of what we are tasting, or testing, and select the trial we prefer, one can mathematically calculate how much of the given addition is needed in a tank of known quantity of juice or wine.  One can also extrapolate this out to larger volumes in the laboratory should that be desired to work beyond a 100-milliliter sample.

Spicing it up!

Once the first set of trials is mastered one may build on to the next step projecting out what one may want to do with the wine.  This could eventually, and perhaps should, build out to treating large enough samples that one could cold and protein stabilize the wine in the lab, filter to the projected desired micron size and taste with a panel.

Double Checking the Results

From experience, one can get so creative in a lab it can be difficult to trace exactly how one arrived at a certain desired concoction.  Copious notes should be kept and most often one can trace their steps.  When in doubt; however, re-perform the steps with each addition to reestablish and confirm the same results.  This extra time is well worth doing before stepping into the cellar.

Summary

Given time and experimentation with this system many blending trials with additions will become easy and systematic.  Trials will often take less than ten minutes to prepare and one may taste at several points during the day or use extra time to perform lab test to confirm desired objectives.

Other Helpful Tips

Keep in mind not to over scrutinize your accuracy in the laboratory.  By this I mean make sure that if we measure something very tightly in the laboratory make sure this action will be able to be duplicated outside the lab.  It is not uncommon, early on, for winemakers to get extremely exact in the lab only to step into the cellar with less exact control over what they had just experimented with.  Food for thought on the practical side!

One can use other base solutes should that be desired.  It does not always have to be wine.

This system can be used for dosage formulation for sparking wines.

If accurate scales may be an issue the winemaker may always start by weighing larger quantities and dissolving into solution then breaking down that solution.  Example:  If a winemaker wants a 1.0 gram per liter solution and the scales are not accurate enough to weight one gram the winemaker may dissolve 10.0 grams into 100 milliliters and then measure out 10 milliliters of that solution and this should roughly equate to one gram.

Make sure all solids are dissolved and dispersed equally into any solution.

One may also be able to blend two trials in 50% to 50% solutions to get an example of a trial in the middle without having to make one up specifically to match the amount desired.

Always remember your palate may become desensitized while tasting and to step away from tasting for an hour or two and then return to taste a potential preference.  You may be shocked you had become used to certain levels because of tasting such extremes.  Desensitized in essence.

References: 

Verbal discussion with Mr. Jacques Boissenot, Mr. Jacques Recht, Mr. Chris Johnson and Mr. Joachim Hollerith.

  Dedicated to Chris Johnson: A long-time colleague and friend who worked with me to develop this system together many years ago.  Chris passed away in April of 2009.  He was head of all red winemaking at Kendall Jackson and he had his own family winery label called Blair in Northern Napa Valley.

Smoke Taint

By: Nan McCreary, Sr. Staff Writer

fire smoking in the background

Wildfires have become an increasing problem in recent years, with many occurring in various wine-growing areas throughout the world. Aside from causing loss of life and extensive property damage, the wildfires pose a risk of smoke exposure to grapes in the vineyard, which can lead to off-flavors in the wine. This condition is known as smoke taint.

Smoke taint is created by volatile phenols in smoke that permeate the grape skin and bind with sugar in the grape to form organic compounds called glycosides. This process, known as glycosylation, makes the phenols non-volatile, meaning you cannot smell or taste the smokiness. However, during fermentation, the glycosides break apart and release the now-volatile phenols into the wine, making smoke-tainted flavors perceptible. This process can even happen as you sip: the enzymes in your mouth can break down any glycosides that remain, releasing unpalatable compounds into the wine. The flavors associated with smoke taint have been described as “burnt rubber,” “ashtray,” “campfire,” or “smoked meat.”

While Australia, long plagued by wildfires, has been researching smoke taint for many years, the U.S. recently felt the impact when the California wildfires of 2017 swept through the state. “This is all new to us, and it has transformed the wine industry in California,” Tom Eddy, owner of Tom Eddy Winery in Napa told The Grapevine Magazine. “In California, we really only had one wildfire event that caused problems, and that was in 2008. Then, we as winemakers were somewhat naïve — we thought, ‘Well, it’s just an act of God, and it happens,’ but we didn’t do much about it. We tried to remove it later when we discovered it. Some winemakers threw their wine away, some tried to blend it out, which they could do to some extent, and some just made it and bottled it and called it Barbecue Red.” Eddy, whose winery was at the epicenter of the Tubbs Fire, lost much of his 2017 wine, representing a $2.5 million loss.

According to Eddy, the California wildfires of 2017 were “a wake-up” call. “Now, everybody’s cognizant about smoke taint,” he said. “We’re investigating how smoke taint affects the juice and the wine, how to analyze smoke taint, and how to mitigate it.”

Researchers in the U.S., specifically at top enology programs at the University of California at Davis and Washington State University, are investigating ways to minimize the problem in the vineyard and the wine, but, as Eddy said, “We are still learning.”

While there are few definitive answers, experts have determined that the key factors influencing smoke taint are grape growth state, smoke composition, length of smoke exposure, and grape variety. Grapes are most vulnerable to smoke taint between veraison and harvest.

Once the grapes start ripening, the grape skins more quickly absorb smoke particles. As for smoke composition and duration, studies have shown that just 30 minutes of exposure to heavy smoke at a sensitive stage of vine development will cause smoke taint. Beyond that, little is known about how the specific source of the smoke affects the smoke taint composition in wine grapes.

Similarly, research is ongoing into the vulnerability of specific wine grapes to smoke taint. Some experts claim that varieties with thicker skins such as Cabernet Sauvignon are more resistant, while the thin-skinned Pinot Noir is very susceptible. In fact, there have been instances where density and duration of smoke were so intense that damage occurred irrespective of grape variety. There is a consensus on two factors related to smoke taint, however: smoke taint is not a health hazard, nor do tainted aromas pass from one harvest year to the next.

Testing and Mitigating

As concerns about the risks of smoke taint continue to grow, many research institutions and private firms are offering tests for smoke taint by measuring two of the main volatile phenols in smoke, guaiacol, and 4-methylguaiacol. Tests include pre-harvest berry testing, as well as sensory assessment of a small-scale ferment made from the same grapes. While these tests may be objective, they do not consider the arbitrary factor of whether the wine is significantly damaged. “It’s very subjective,” Eddy said. “Some can taste smoke taint right away; others can’t. Some can taste it in certain varieties, some in others. Everybody has different recognition for smoke, alcohol, sugar and other characteristics.”

Winemakers, too, are getting into the act and experimenting with winemaking practices that can mitigate smoke taint to some extent. One such method is “flash détente,” where volatile compounds are removed from the grapes by heating them to about 180° F and sending them into a vacuum chamber to be cooled. While this process may remove some volatile aromas, it is not 100% effective.

According to an American Wine Society blog, “it may remove the taint below the detection threshold of approximately five to six ppm if the level of smoke taint is slightly over that amount, but it is not going to take a 50-ppm smoke taint level and lower it to three.” Even then, adds the blog, “it is difficult to say what aromatic precursors in the wine may react with the smoke taint volatiles making the taint detectable at lower levels.” Other options for removal include using reverse osmosis, but this method is said only to be a temporary fix, and the smoke taint returns over time. Filtering and fining agents may also be effective, but the processes will remove many desirable attributes from the wine as well.

Insurance

To Eddy, one of the most significant challenges with smoke taint is how the problem is affecting the insurance industry. “Smoke taint is a problem that is new for the insurance industry,” he said. “Policies for smoke taint are not specific, so each insurance company approaches it differently.” If a grape is damaged in the field, Eddy explained, that comes under crop insurance, and few growers in California have that, as it’s designed to cover hazards such as frost damage and hail. While most wineries have insurance that covers stock loss by contamination, insurance companies haven’t yet addressed smoke taint as a contaminant.

As a wine consultant, Eddy is knee-deep in insurance research. “I’ve worked with over 100 winemakers in the last year on this issue, and there’s such a range of opinions. On one end of the spectrum, one guy says his wine is ruined, and he’s throwing it down the drain. On the other end, a guy says, ‘It’s okay, I’m making the wine.’ Insurance companies are taking the low road or the high road. They can say the wine is not damaged or agree that the wine is damaged and decide what it’s worth on the market today. When I look at smoke taint damage, part of my assignment is to determine the extent of the damage for all parties concerned.” In the future, Eddy believes, all growers will have crop insurance, and insurance companies will put smoke taint — along with specifics related to damage — in their policies. “We have never had this,” Eddy said. “This is the outcome of what happened in 2017 in California.”

Clearly, with global warming, the problem of smoke taint is here to stay. “We thought 2017 was a once-in-a-hundred-year event, but then 2018 was worse,” Eddy told The Grapevine Magazine. “There’s no reason to believe this isn’t going to continue.  Every year, we’re going to have issues.” In 2017, Napa was fortunate, because 80% of the grapes were already harvested when the fire broke out, and, according to Eddy, impact on the consumer was minimal. Next time around, winegrowers might not be so blessed. However, with leading smoke taint scientists helping the industry prepare for future wildfires, the damage may one day be contained.

Grapevine Leafroll Disease Management and Control in Vineyards

By: Judit Monis, Ph.D., Plant Health Consultant

close up of grape trees

After writing about the presentations at the Unified Symposium last January I promised I would write an article that focuses on the control of the spread of leafroll viruses in the vineyard.  Transmission and spread of leafroll viruses have been documented in all grape growing areas worldwide.  Specifically, leafroll disease has been reported spread in Australia, Argentina, Europe, New Zealand, South Africa, USA, and other important viticulture areas in the world. Different types of mealybugs and soft scale insects can transmit some species of leafroll virus and Vitiviruses. However, long distance dispersion of viruses (as well as other pathogens) is most effective by producing cuttings and grafting.  If you follow my work, you know that I recommend that you plant healthy vines to prevent virus infection in the vineyard.

Grapevine Leafroll Disease

The most important effect of leafroll disease is the production of small grape clusters with uneven ripeness.  The grapes have lower sugar content (reduced brix values). Foliar symptoms include downward rolling, reddening or yellowing of leaves and vary depending on the grapevine variety or winegrowing area. The leaf veins may remain green or take many other colors (yellow, purple, red, etc.).   Sadly, some wine and tourist magazines use photos of infected vineyards to promote their wine regions.  Although all leafroll associated viruses belong to the Closteroviridae (Greek, clostero: thread-like) family, the only species known to be transmitted by insects are found in the Ampelovirus genus (Greek, ampelos: grapevine). Ampeloviruses include the majority of Grapevine leafroll associated viruses (GLRaV-1, -3, and -4). So far, no vector has been reported for GLRaV -2 or GLRaV-7 (but as other viruses are propagated by cuttings). Research has shown that leafroll viruses are able to recombine in mixed infections, generating many variants of similar viruses that scientists define as a quasispecies (i.e., almost a species). These genomic changes have serious implications on virus detection as standard methods may miss infection. Transmission by mealybug and soft scale insects has been reported for GLRaV-1, -3, and -4. Different mealibugs such as the grape (Pseudococcus maritimus), citrus (Planococcus citri), long-tailed (Pseudococcus longispinus), obscure (Pseudococcus viburni) and vine (Planococcus ficus) are able to transmit Ampeloviruses and Vitiviruses non-specifically. Furthermore, work in South Africa has shown that a single individual of vine or long-tailed mealybug is capable of starting a GLRaV-3 infection.

Sampling in The Vineyard:

The correct identification of the disease causal agent is critical for devising a control strategy. Regular visual inspections and sampling of grapevines should be performed to monitor the disease status of a vineyard. It might not always be possible to correlate the presence of virus infection with symptoms, especially with new viral infections. Complicating matters, other viruses, fungi, or nutritional deficiencies can cause similar symptoms in grapevines. Furthermore, vines planted on their own roots do not develop typical symptoms. Symptoms may appear two or more years after top-working a vineyard with a new variety. Viruses associated with leafroll move slowly in the vine and may remain undetected by laboratory testing, unless sampling is done correctly. Collection of representative samples will allow the laboratory to detect the presence of viruses associated with leafroll. The season for testing is important and samples should be collected from vines late in the summer throughout dormancy.

Virus Testing

Two methods can be used for the detection of leafroll-associated viruses: ELISA and RT-PCR.  Each method is designed to detect different portions of the virus. ELISA detects the capsid protein (coat or protective cover), and RT-PCR detects the viral genomic RNA (genetic information).  Therefore, ELISA and RT-PCR complement each other on the detection of virus and virus variants. ELISA stands for enzyme-linked immuno-sorbent assay, and consists of trapping the virus protective protein on a plastic test plate containing specific viral antibodies.  The detection is done through a colorimetric enzymatic reaction (positive samples yield a yellow color). The method is limited to the amount of virus present in the sample (i.e., there is not amplification or danger of laboratory contamination). RT-PCR, is the abbreviation for reverse transcription-polymerase chain reaction.  The method involves the amplification or multiplication of viral RNA present in the vine. The process is specific, and utilizes a couple of primers to start the amplification process.  Primers are essentially artificial copies of a portion of the viral genome. The amplification is repeated many times, each step or cycle continues to makes more copies of the viral segment. Consequently, RT-PCR is a sensitive technique for the detection of plant viruses.

As mentioned above, the sensitivity and specificity of the detection of viruses associated with leafroll is dependent on the method used for diagnostics.  However, detection it is also influenced by the season and part of the vine from which samples were collected as well as the quality of reagents used. While ELISA is known to be less sensitive than RT-PCR, the ELISA has a broader spectrum of detection (i.e., it detects virus variants). On the other hand, RT-PCR (especially Taqman PCR) may be too specific, and could miss the detection of a virus with small changes due to mutation or recombination (e.g., variant species). Lately, fewer quality ELISA reagents are being developed as designing PCR primers is less time consuming. My recommendation is to use ELISA initially (commercial reagents work well for GLRaV-1 to -4) and RT-PCR to confirm infection (or lack of infection).  When mapping infection in a white fruited grape block such as Chardonnay or Sauvignon Blanc, ELISA may be the only economical way of determining the leafroll disease status of specific vines as many samples must be tested in a yearly basis.

Leafroll Disease Management and Control Strategies

To manage leafroll disease, it is important to develop a map of virus infected vines. The map will provide information of virus spread and determine the pattern of infection.  A random distribution of symptomatic vines would generally be associated with planting infected vines. While symptomatic vines aggregated or clustered in one area of the vineyard block is an indication of virus spread.  The initial assessment must be done using a testing lab to determine the presence of a virus species capable of being transmitted.  Once the vineyard manager is familiar with symptoms, the mapping could be done by visual observation.  It is much easier to determine the characteristic leaf roll disease symptoms in red fruited varieties.  In white varieties it may be possible to train eyes to determine the presence of infection but likely will rely on the confirmation of the presence of virus by testing vines.

Effective disease control requires the availability of clean planting stock (i.e., certified disease-free tested). However, to ensure that the vineyard remains disease free, the grower must be aware of the presence of virus infection in neighboring vineyards. It is important to devise procedures to protect a healthy vineyard from potential disease introduction. The presence of insect vectors and ants should be routinely monitored and controlled. Unfortunately, mealybugs are not always easy to observe in the vineyard, however the presence of ants are usually associated with the presence of mealybugs. Special traps (including pheromone traps) are available to monitor the presence of mealybug infestation. The dispersal of mealybugs by birds, wind, field equipment, and/or workers are responsible for long distance spread of virus. Sanitary practices such as fallow periods, sanitation of equipment, and sanitation of field worker’s clothing are recommended to avoid moving disease vectors from one vineyard block to another.  I always recommend to start work in the non-infected blocks and move workers to infected blocks at the later part of the day.

Controlling the spread of viruses requires strict protocols for handling vines and performing cultural practices in the vineyard and nursery. Hot water treatment of vine cuttings and grafted vines are effective controlling the movement of mealybugs from one site to another. Other recommended practices include establishing wind traps, planting insecticidal cover or border crops, using site dedicated clothing and/or shoes for workers, and avoiding the use of potentially contaminated equipment in the vineyard.

Ultimately, the removal of infected vines or entire blocks will be key to reducing the source of infection.  Guidelines call for rouging (removal of individual infected vines) if there is less than 25% disease incidence and entire blocks (greater than 25% disease incidence). A common mistake is the removal of a portion of the infected vineyard block (see photo 2).  This decision is made to avoid production losses at the vineyard. However, in no time, the newly planted vines will become infected by the same virus present in the other portion of the vineyard.

The control of leafroll spread needs to be based on a concerted effort among growers. In California the development of a network of neighboring growers has allowed open discussion of infection status of blocks and applied control measures. The use of cultural practices (especially sanitation and insect control applications) should be coordinated and scheduled to include area-wide treatments as grapevine viruses and their vectors do not know or respect neighboring borders.

  Judit Monis, Ph.D. provides specialized services to help growers, vineyard managers, and nursery personnel avoid the propagation and transmission of disease caused by bacteria, fungi, and viruses in their vineyard blocks.   Judit (based in California) is fluent in Spanish and is available to consult in all wine grape growing regions of the word.  Please visit juditmonis.com for information or contact juditmonis@yahoo.com to request a consulting session at your vineyard.

Plant Patents in the Wine Industry

By: Brian D. Kaider, Esq.

USPTO website

When most people think of patents, they think of new machines, new medicines, or improved manufacturing processes.  These inventions are protected by “utility patents.”  Some people may also be familiar with “design patents,” which protect a novel ornamental design, such as the front grill of a luxury car.  But, there is a third class of patents with which most people are unfamiliar, “plant patents.”  As the name suggests, plant patents protect new plant varieties, such as a new strain of wine grape vine.

Not all plants are eligible for patent protection, however.  United States Code, Title 35, Section 161 provides that: “[w]hoever invents or discovers and asexually reproduces any distinct and new variety of plant, including cultivated sports, mutants, hybrids, and newly found seedlings, other than a tuber propagated plant or a plant found in an uncultivated state, may obtain a patent therefore…”

There are some key words in that statute, most importantly, “asexually reproduces.”  Asexually propagated plants are not grown from seeds, but by rooting of cuttings, layering, budding, grafting, inarching, etc.  Plants capable of sexual reproduction are not excluded from patent eligibility if they are also capable of being reproduced asexually.  “Tuber propagated plants” are those that are grown from short, thickened portions of an underground branch, such as the Irish potato or the Jerusalem artichoke.  The policy reason for excluding these asexually produced plants is that they are propagated by the same part of the plant that is sold as food.

A Brief History

Prior to enactment of the U.S. Plant Patent Act of 1930, two factors kept plants from patent protection.  First, even plants that were artificially bred were considered products of nature.  Second, it was thought that plants were not capable of being described in sufficient detail to satisfy the rigorous requirements of 35 U.S.C. §112(a), which provides that the application for a patent “shall contain a written description of the invention, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains, or with which it is most nearly connected, to make and use the same…” In enacting the U.S. Plant Patent Act, Congress recognized the contribution made by someone who creates a plant that did not otherwise exist in nature and relaxed the written description requirement for plant patents to, “a description… as complete as is reasonably possible.”

Should You Patent Your New Variety of Wine Grape Vine?

If you develop a new variety of wine grape vine that is particularly well suited for a certain growing environment, or yields more grape juice per acre than its precursor varieties, or is resistant to smoke taint, or just has a unique flavor profile, it may have significant market value.  If so, there are two ways to protect your discovery.  First, you could simply keep the new variety a trade secret.  This would require that you only share the details of the variety with those who need the information to do their job and take measures to ensure that no cuttings, seeds, or other materials leave your property that could be used to reproduce the new plant.  If someone else independently develops your variety, you will have little recourse against their use of the new vine.

A plant patent enables you to exclude others from asexually reproducing the plant, from using, offering for sale, selling in, or importing into, the United States, the plant so reproduced, or any of its parts (e.g., grapes) without your written permission or license.  How they acquire the new variety is irrelevant; possession of illegally propagated plants of a patented species is infringement, even if the reproduction is inadvertent.  Not only does this protect your ability to maintain exclusive use of the new variety, but it can open a new revenue stream as the patent can be licensed, giving you a royalty for every vine of the new variety that is sold.  As with other forms of patents, the downsides to seeking the protection of a plant patent are the initial cost (which can be about $8,000) and the limited term of protection (20 years from the application filing date).

How Do I Apply for a Plant Patent?

As with utility and design patents, it is possible for you to file and prosecute your own plant patent application.  The U.S. Patent and Trademark Office, however, has very strict rules and processes for how applications are to be made and, in most cases, it is much simpler to hire a competent patent attorney to handle the application process for you.  Regardless of whether you hire an attorney or do it yourself, there is some information you will have to provide.

The application must give “as full and complete a disclosure as possible of the plant and the characteristics thereof that distinguish the same over related known varieties… and must particularly point out where and in what manner the variety of plant has been asexually reproduced.”  As an example, U.S. Plant Patent No. 30,263, “Grape Plant Named ‘Crimson Pearl,’” issued on March 5, 2019 and contained the following description:

“’Crimson Pearl’ is a new and distinct variety of grape plant selected from a group of seedlings resulting from a controlled cross of female parent `MN 1094` (not patented) and male parent `E.S. 4-7-26` (not patented) carried out at Hugo, Minn. in 1996. `Crimson Pearl` was selected for its excellent winter hardiness, late bud break in springtime and excellent suitability as a red wine grape. Asexual propagation by hardwood cutting was first carried out in 2002 at Hugo, Minn.; subsequent asexual propagations have shown the variety to be stable and to reproduce true to type through successive generations.”

Notice that the plant was first created in 1996 and the first asexual reproduction was carried out in 2002, yet the application for this patent was not filed until 2016 and issued in 2019.  This is an important point, because plant patents are subject to the requirements of 35 U.S.C. §102(a)(1), which provides that the applicant will not be entitled to a patent if the claimed invention was “described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention.”  In this case, twenty years elapsed between the first creation of the variety and the filing date.  In order to satisfy section 102, therefore, the inventor must not have described the new variety in any printed publication or sold the vine or made it publicly available during that twenty year period.

As part of the application, photographs or detailed drawings that are artistically and competently executed must be included of the plant.  If color is a distinguishing characteristic of the new variety, the photographs or drawings must be submitted in color.  In some cases, the examiner may also require that the applicant submit specimens of the plant, or its flower or fruit, at a time in its stage of growth that the examiner designates, for study and inspection (though if the examiner requests a specimen in the form of a bottle of finished wine, the request should be viewed with a bit of skepticism).

As with utility patents, examination of the application involves a comparison of the claimed invention to the “prior art” (i.e., the plants known to have existed before the application).  Generally, this comparison involves a search of appropriate subclasses of the US patent classification system as well as  patent and non-patent literature databases.  In some cases, however, an examiner will request an analysis from the Agricultural Research Service, Horticultural Research Branch of the Department of Agriculture.  The authority for this type of request comes from an Executive Order issued by President Herbert Hoover in 1930.

Because plant patents apply only to the whole plant and not parts thereof, they must be claimed in their entirety.  In other words, your patent should not claim “a new variety of grape characterized by…” or be titled, “A New Variety of Grape, named ‘XYZ,’” because it is not the grape itself that is subject to the patent, but the entire grape vine.

This raises the question of why a new variety has to be “named” at all.  The answer lies in The International Convention for the Protection of New Varieties of Plants (generally known by the French acronym “UPOV Convention”).  As a signatory to this convention, the United States requires the applicant to include a “variety denomination” for the new plant.  The examiner must evaluate this denomination to ensure it is not identical with or confusingly similar to other names utilized in the United States or other UPOV member countries for the same or a closely related species.  Further the proposed denomination must not mislead the average consumer as to the characteristics, value, or identity of the patented plant.  If this language seems familiar, it is essentially the same standard that is applied for evaluation of a trademark application.

Conclusion

Plant patents are a useful tool to protect new varieties of grape vines.  Growers should be aware not only of the ability to protect their discoveries, but of the basic requirements to obtain patent protection and the actions that may potentially jeopardize their opportunities to seek protection.  A knowledgeable patent attorney, engaged early in the process, can help to identify those new varieties that are eligible for a plant patent and to avoid waiving potential patent rights.

Brian Kaider is a principal of KaiderLaw, an intellectual property law firm with extensive experience in the craft beverage industry.  He has represented clients from the smallest of start-up breweries to Fortune 500 corporations in the navigation of regulatory requirements, drafting and negotiating contracts, prosecuting trademark and patent applications, and complex commercial litigation.

How Does Your Safety Program “Pair” With Your Workers?

repairman at maintenance work

With the intensity of the wine season gearing up and peak times just around the corner, how prepared are you to protect the health and safety of your workers? Protecting your employees is crucial to attaining your orchard and vineyard goals and having a successful operation. Having a solid and functioning safety plan in force results in better productivity, enables your workers to thrive and contribute to the performance of your business.  A good safety program is a win –win for everyone!

Regardless of the size of your operation, it is your responsibility as an employer, to have a safety program in place.  Depending on the size of your operation, your safety program may be informal or it may need to be more formal in nature – every winery is different. You’ll obviously want to abide by any government safety regulations that apply but there are also several safety management practices that will help you better demonstrate your commitment to safety, provide a safer working environment for your workers and yield you more efficiencies within your business.  It is not uncommon for a winery to produce a safety manual from an online template, issue it to their workers, briefly review it during a new employee training session and in turn, believe they have an effective safety program. Even though doing this is important, there are additional ways to visibly support your safety program to the point where it actually becomes “operationalized” into your day-to-day activities.  Outlined below you will find some of the ways we have found to be very effective to visibly demonstrate your support of your safety program.

Effective Ways to Promote a Safety Program at a Winery

Safety Policy and Program

  1. Draft a safety policy statement and sign it, better yet, have all of your supervisors sign it too.
  2. Make sure that your workers receive this policy statement either through an employee handbook, an employee bulletin board posting or through new employee orientations and meetings.
  3. Safety responsibilities should be formally assigned to a single individual to coordinate safety compliance efforts, accident investigation, and emergency procedures.
  4. Verify that appropriate safety responsibilities are also defined for everyone else.
  5. Work with either your insurance carrier or your insurance broker to establish an internal claims cost containment or return to work policy to reduce post-accident injury expenses.
  6. Hold supervisors accountable in annual performance reviews in part for safety objectives and/or the accident results of their workers.

Safety Rules and Standards

  1. Workers need to know how to safely do their job by having general work procedures and safety rules developed for your winery operation. High risk procedures like confined space entry, lockout / tagout, any work at heights, etc., need to be in writing.
  2. Safety rules are as important as any other part of your business. Write them so they are simple and easy to understand. Distribute them to all workers and have them sign an acknowledgment of understanding. Also post them in a common area as a reminder to everyone.
  3. Have a disciplinary system in place to deal with any safety rule violations.
  4. Develop a plan for winery emergencies like natural disasters and fires to make sure your workers know how to effectively respond in emergency situations.

Safety Training

  1. Make sure you have a safety orientation plan in place. Complete the orientation before workers begin a new job. Workers need hands on job training.
  2. Train your supervisory personnel so they can conduct safety inspections related to workplace safety hazards or applicable regulations in their area on a regular basis.
  3. Review your winery operations to determine the safety training needs for all work areas. This would include areas such as: emergency response to fire or injury, confined space, electrical safety, handling of chemicals, fall prevention and wearing of personal protective equipment, just to mention a few.
  4. Supervisory safety training sessions should be held regularly, addressing the following: accident investigation, conducting safety talks, understanding workers compensation, complying with government safety regulations, completing safety inspections, and controlling employee accident costs, as needed.

Safety Inspections

  1. Formal safety inspections should be conducted regularly by supervisors or other management staff. Document the results of these inspections.
  2. On a daily basis, supervisors should routinely conduct informal safety inspections with any negative findings documented and corrected.
  3. Consider developing customized safety inspection checklists for each area to ensure your inspections are thorough and consistent.
  4. Have a follow-up system in place to make sure that systematic corrective action is being taken on the deficiencies noted during safety inspections.
  5. Regularly update your safety inspection procedures and checklists by utilizing information generated in accident investigation reports so you can prevent recurring incidents.

Accident Investigation

  1. Have a supervisor (of the employee) investigate all injuries requiring medical treatment along with any “near misses” to make sure they don’t happen again.
  2. Maintain accident statistics about injuries that occur in your winery operation and review them regularly in management staff meetings. An accident occurring within your facility should be considered a significant winery operational deficiency and you should appropriately take corrective measures for each one.
  3. 3. Focus on fact finding, not fault finding to avoid attributing accident causes to employee carelessness or possible fraud on accident investigation reports. Identify the underlying root cause(s) for each accident.
  4. Have a first aid treatment procedure in place to help effectively reduce the severity of work-related injuries. You should include:
  5. a) A properly stocked first aid kit. The American Red Cross recommends: https://www.redcross.org/get-help/how-to-prepare-for-emergencies/anatomy-of-a-first-aid-kit.html
  6. b) Eye wash station(s). Grainger has an article describing where eye wash stations should be placed: https://www.grainger.com/content/qt-emergency-shower-eye-wash-stn-req-120
  7. c) Employees trained / certified in first aid. First aid training is often available through local organizations such as the Red Cross, local fire departments, EMS, etc. Check your local area listings.

Personal Protective Equipment (PPE)

  1. Conduct a hazard assessment of your winery operations to determine any personal protective needs and requirements for your workers. Make sure appropriate PPE is readily available to all workers, they are trained in its use and they follow all established requirements.
  2. Hold your supervisory personnel responsible for enforcing the use of PPE devices. This would include such items as safety glasses, proper footwear, gloves, and hearing protection, etc.
  3. On a periodic basis, review accident and inspection reports to evaluate the use or need for any additional personal protective equipment devices.

Motivation

  1. Demonstrate safety is a priority at your winery by holding regular meetings with your workers and supervisors to talk about any safety concerns. Keep minutes of each of these meetings with what was talked about and who attended.
  2. Have an “alternative duty” transitional work program in place to encourage injured workers to remain on the job in restricted capacity.
  3. Consider having a constructive policy in place to address workers who have had two more injuries or property damage accidents during any twelve-month period of time.
  4. Establish ideas and plans to motivate all workers to follow existing safety policies/procedures in an effort to achieve specific safety goals through such methods as personal recognition, bonuses, awards, etc.

Mechanical Safeguards

  1. Survey any high accident areas, materials, processes or buildings annually if you are having occurrences to specifically evaluate the adequacy of your equipment safeguards and/or OSHA machinery guarding compliance.
  2. Identify and provide appropriate signage where guarding is required. Develop procedures when guards are required to be removed for service or maintenance.
  3. If protected by interlocks or safety switch, inspect these systems regularly to verify that they have not been disabled or bypassed.

General Operating Conditions

  1. Maintain good housekeeping practices in all of your working areas so as to reduce slip, trip and fall hazards.
  2. Prohibit the climbing on racks in any storage or warehousing operations. Provide and encourage the use of sound, sturdy ladders.
  3. If forklifts are used, provide required training to all operators. Order pickers, if used, must work from an approved platform and wear appropriate fall protection.
  4. Tractors, mowers and other power equipment should be provided with appropriate rollover protective devices (ROPS).

Vehicle Safety

  1. Motor vehicle records should be routinely obtained for all new drivers and updated annually.
  2. Motor vehicle records should be evaluated using a defined point system for all drivers on an annual basis.
  3. A record of training should be maintained on file for all personnel who have access to and operate vehicles, farm equipment, vans or other powered equipment during the course of their employment.
  4. Accident reporting kits should be kept in all vehicle glove compartments.
  5. Drivers should conduct vehicle inspections daily.

Conclusion

At the end of the day, safety doesn’t need to be complicated. You can keep your program simple so that it meets the needs of your winery. Remember that:

  • Safety doesn’t happen without the person in charge and everyone else standing up and taking responsibility.
  • No one single person can be responsible for safety – more people making safety a priority correlated to fewer people being injured.
  • Stay with it – safety isn’t about written rules and handbooks, it’s about thinking about the potential dangers and what needs to be done to keep everyone safe.

By “pairing” these safety program components with what you and your workers do, you’ll be better prepared to meet the busy times ahead with safer and fewer injured employees. You, your employees and your business will all benefit!

  The information provided in this article is intended for general informational purposes only and should not be considered as all encompassing, or suitable for all situations, conditions, and environments.  Please contact us or your insurance professional if you have any questions. Products and services are offered through Markel Specialty, a business division of Markel Service Incorporated (national producer number 27585).  Policies are written by one or more Markel insurance companies. Terms and conditions for rate and coverage may vary.

For More Information Please Call Us At:

800-814-6773

Or Visit Our Website:

markelinsurance.com/winery

The Scott Henry Training System; Easy to Learn, And a Route to Improved Profitability & Wine Quality

By: Dr. Richard E Smart and Amaya Atucha

Scott Henrey vines

We wrote this article to promote the use of the Scott Henry training system in vineyard regions of North America; for reasons which we do not completely understand the system has been overlooked,  under-researched and also under-promoted. For those growers who use this system, mostly overseas, the benefits are substantial. They might be summarised as improved yield and fruit composition and reduced disease incidence. Wine quality is also improved. The system is not difficult to manage, contrary to some rumours in this regard. It is a matter of learning new tricks, mostly about timing, so not too difficult for commercial grape growers.

For those growers prepared to try new ideas, you will be rewarded, and the winemakers (and bank managers) will smile.

Why the Scott Henry?

Canopy Management 101

The basic aim of canopy management is to train grapevines in in such a way that yields are promoted, as is desirable fruit composition and disease avoidance. It follows a few basic principles, which follow:

  • Maximise sunlight interception, remember it is Sunlight into Wine. Preferably use north-south rows, spaced about as far apart as they are tall. If you are in a hot, sunny region, you might avoid N-S rows and the heat caused by afternoon sun on west-facing canopies. Taller canopies are of course more efficient than shorter ones.
  • Maintain a sufficiently wide spacing between shoots to avoid dense canopies, around 5 shoots per foot of canopy length, or 2.5, 2-bud spurs per foot of canopy. Most canopies are more crowded than this. Shading of bunches has serious effects on wine quality, and shading of the base of shoots reduces bud fruitfulness.
  • Fruit exposure will generally be sufficient in such low density canopies as above; perhaps if very leafy there may be a need for some leaf or lateral removal.
  • Vine balance is very important, and this is largely determined by winter pruning level; the bud count should be matched to the vineyard vigor. The best way to assess this is by weighing prunings on a few average vines. To obtain vines of moderate vigour, the rule of thumb is retain about 14 buds per pound pruning weight. This is often more buds than are normally left. Ideally the vines should be spaced 5-6 ft apart in the row.

These general rules apply to any vineyard trained to any system, not just the Scott Henry. The Scott Henry (SH) is like the Smart Dyson (SD) and Geneva Double Curtain (GDC) systems. All three have two feet of canopy per ft of row, in other words they are a “divided canopy” system. The Scott Henry and Smart Dyson are called vertically divided. One canopy grows upwards, one downwards from mid height  (3 ½ ft) fruiting zones. The GDC on the other hand is horizontally divided, with two pendant curtains about 3 ft apart.

Managing the Scott Henry

The Scott Henry is a cane pruned system, using two or four canes. The Smart Dyson is spur pruned, with spurs pointing upwards and downwards from a mid-height cordon. We will discuss the management of the Scott Henry only here.

Normally, for vigorous vines we prune to four canes, two on a lower fruiting wire at around 40”, two on an upper fruiting wire at about 46”, on the opposite side of the post and on the upwind side. An extra wire is used for the SH, a moveable foliage wire to help downwards shoot positioning.  At winter pruning, this rests about opposite the top fruiting wire, and at early flowering it is placed on top of the shoots from the bottom canes after they are separated from those growing upwards; subsequently, after fruit set it is moved downwards and attached, so positioning the shoots downwards. When pruning remember not to wrap the bottom canes too tightly, one or two wraps is best, and secure the ends of the canes.

At the beginning of flowering, and before the tendrils start to attach, slide your arm into the canopy to separate shoots from the top and bottom canes.  Place the extra moveable foliage wire on top of the shoots from the bottom cane, and they will lean out into the row, assisted by any wind. Shoots from the top cane will form the top canopy, and they are trained vertically upwards between foliage wires, as is normal for VSP.

Then, at around early fruit set, move the bottom moveable foliage wire downwards and attach it to the post, say 2 ½ ft below the fruiting wire. This will form the second, downward pointing canopy.  Remember that you will need to apply any herbicide before flowering.

Normally shoot positioning the Vertical Shoot Positioned canopy (VSP) takes 3-4 labor passes through the vineyard with well managed teams, and requires 12 to 16 hrs per acre. This figure might be increased by say 25%  maximum when using Scott Henry.

Responses to Scott Henry

Training with Vinifera

The conversion cost is not high, to add only one wire per row to train shoots downwards, and a very modest increase in labor input, for shoot positioning. The benefits are however substantial, with yield increase to 30% or more, no change in other costs (apart from harvest), and typically less disease. It is well known that powdery mildew and Botrytis are higher in shaded canopies, and less for Scott Henry than VSP. Because of improved bunch exposure, there is better color, flavour and phenolics in vines trained to Scott Henry.

Most experience around the world is with vinifera grapes; in fact Oyster Bay wines of New Zealand has 5,240 acres of Scott Henry planted in both NZ and Australia, no doubt the largest in the world. Results from their vineyards reinforce the message above, and on a grand scale!

Responses to Scott Henry Training

With Hybrid Grapes in Wisconsin

Cold climate hybrid grapes cultivars have propelled the expansion of the grape and wine industries in the Northeast and upper Midwest of the United States, mostly due to their superior midwinter hardiness compared to vinifera and other hybrid cultivars. However, cold climate hybrids possess high vegetative vigor which can be intensified when vines are grown in very fertile soils, and summer rainfall such as in the Midwest. The high vegetative vigor of these hybrids can be challenging for growers to manage, and often results in dense canopies with shaded fruit that is high in acidity and has poor color development, as well as an overall delay in ripening. To control vigor, growers will usually hedge and skirt shoots multiple times during the season, and will implement shoot and leaf removal to increase light exposure of clusters, all of which requires labor and increases production costs. Particulary time consuming is the task of tucking shoots into the trellis wire in the VSP system, which can be a constant battle with cultivars that have a procumbent (droopy) growth habit such as ‘Brianna’ and ‘La Crescent’.

Alternatively, divided canopy training systems, such as Scott-Henry (SH), can be used to control vine vigor, as these systems increase the number of shoots and clusters per unit of row length, compared to those grown on single canopy systems like VSP or high wire. Studies across in the Midwest of the United State (Atucha and Wimmer, 2016; Cochran and Nonnecke, 2016) have shown that cold climate hybrids trained on divided canopy systems can achieve higher yields, reduce canopy shading, and improve fruit composition, compared to single canopy systems.

In a 5-year training system evaluation study in southern Wisconsin, yield of vines trained to the SH system produced more than double the yield than those trained to the vertical shoot positioning (VSP) system, and 25-35% more than vines trained to the high cordon (HC) system. For example, in ‘Frontenac’ the 5-year average yield on SH was 30 lb/vine (  8.7 t/ac), compared to 16 lb/vine (4.7 t/ac) in VSP, while in ‘Marquette’, HS and VSP produced 17 and 10 lb/vine (5 and 2.9 t/ac), respectively. In addition to higher yields, vines trained in the SH system had more consistent yields year to year, compared to the high variability in yields observed in VSP.

The higher yields in SH resulted in a considerable reduction in vegetative vigor, which required no to minimal hedging to control shoot growth in vigorous cultivars such as ‘Marquette’ and ‘La Crescent’, and an overall more open canopy with a higher percentage of clusters exposed to sunlight (Wimmer et al., 2018) .  There were no differences in sugar and acid composition at harvest between the higher yielding SH vines and those in VSP or HC, despite the significantly higher crop load of vines trained to SH. Separate studies in Wisconsin have shown that sunlight exposure improves berry colour and phenolics. A recent article in this magazine (Smart 2018) emphasised the need to do shoot positioning on the high wire trellis to avoid shading, which causes loss of yield and quality.

Conclusion

We think that Scott Henry and Smart Dyson might have application in the Midwest USA, as has been found elsewhere. Certainly the initial research results are encouraging. The SH training system is a great option to control vegetative vigor and increase yields in cold climate hybrid grape cultivars without reducing fruit ripeness, and quality for winemaking will likely be improved.

References Cited

Atucha, A. and M. Wimmer. 2016. Brianna, Frontenac, La Crescent, and Marquette Training Trial. West Madison Agricultural Research Station (WMARS), Verona, WI. Northern Grapes Project publication. http://northerngrapesproject.org/wp-content/uploads/2016/02/WI-training-study-Year-4.pdf

Cochran, D.R. and G.R. Nonnecke. 2016. Iowa Training Systems Trial. Snus Hill Winery, Madrid, IA. Northern Grapes Project publication. http://northerngrapesproject.org/wp content/uploads/2016/02/IA-training-study-Year-4.pdf.

Smart, R. E. (2018) Managing high wire trellis for improved yield and quality. The Grapevine. Nov-Dec, pp 54-58.Wimmer, M., Workmaster, B. and Atucha, A. 2018. Training Systems for Cold Climate Interspecific Hybrid Grape Cultivars in Northern Climate Regions. HortTechnology 28(2): 202-211.

About The Authors

  Dr. Richard Smart: is an Australian viticulturist and leading global consultant on viticulture methods and is often referred to as “the flying vine-doctor”. He is considered responsible for revolutionizing grape growing due to his work on canopy management techniques.

  Dr. Smart is a graduate from Sydney University with Honors in Agricultural Science in 1966. Additionally he holds the degrees M.Sc (Hons) from Macquarie University following a study of sunlight use by vineyards, a Ph.D from Cornell University in New York State studying under the Professor Nelson Shaulis, and in 1995 awarded a D.Sc. in Agriculture by the Stellenbosch University, South Africa, in recognition of research into canopy management effects on vineyard yield and quality.

  Dr. Smart is the author of the book Sunlight into Wine as well as a contributor to several trade publications, and the viticulture editor of The Oxford Companion to Wine. Consulting has been a full time occupation since 1991, and he has consulted to over 300 clients worldwide. While many clients want to use Richard’s expertise in canopy management to improve wine quality and vineyard yield, complete viticultural advice has been given on a range of issues like choice of site, variety, rootstock, irrigation and nutrition management.  Dr.Richard E. Smart: International Viticultural Consultant, Smart Viticulture, Truro, UK, richard@smartvit.com.au

Amaya Atucha: is an assistant professor and Gottschalk Chair for cranberry research in the department of Horticulture at the University of Wisconsin-Madison and State Fruit Crop Specialist with UW Extension. She earned a B.S. in horticulture from the Pontificia Universidad Católica de Valparaíso (Chile) and a Ph.D. in horticulture from Cornell University. Her research program focuses on fruit crop physiology and production of deciduous fruit crops, predominantly cranberries and cold climate grapes, and her extension program delivers up to date, research-based information to fruit growers in Wisconsin. She edits the Wisconsin Fruit Newsletter, a biweekly newsletter distributed statewide in Wisconsin, and is a contributor to the Cranberry Crop Management Journal, a publication highlighting research and extension in cranberry production at UW-Madison.

Viticulture in Argentina & Chile from a Plant Pathologist Perspective

By: Judit Monis, Ph.D.

vineyards with fences

This year I was invited to speak at different events organized by the Chilean Nursery Association (AGV) and Wines of Chile. While in Chile, I attended the 19th Congress of the International Council for the study of virus and virus-like diseases of the grapevine (ICVG). The ICVG meeting was held and hosted in Viña Santa Carolina Winery facilities near Santiago.  While I was traveling in South America, I had an opportunity to visit vineyards in Argentina and Chile.  Today I will share information I learned about winegrowing in Argentina and Chile.  As you know my interests are in grapevine diseases, how to prevent disease development and spread in the vineyard.   So, it will not be surprising that this article will focus on vine diseases.

Grapevine Diseases Originate Where Vitis Species Originate

It is easy to guess that grapevine pathogens (disease causing agents) originated at the same place where Vitis (the grapevine genus) species originated.  These disease agents (bacteria, fungi, and viruses) were introduced to other places in the world with the propagation and planting material.  Specifically, the varieties and clones that are grown in vineyards belong to the Vitis vinifera species (of Eastern European and Asian origin) while the rootstocks grown commercially belong to American Vitis species.  When grape cultivation started countries were not set up with quarantine programs, neither modern diagnostic tools we use today (PCR, ELISA, etc.) to detect pathogens were available.  Consequently, since the early days of grapevine cultivation European and American grapevine pathogens have been moving from one site to another for many generations.

Argentine and Chilean Grape growing Regions are Strikingly Different

  Being from Argentina, I frequently visit vineyards and wineries in South America.  Argentina ‘s viticulture is very different from what I am used to in California growing regions.  Most of the vineyards in Argentina have planted vines on their own roots (i.e., not grafted onto a rootstock) as the philoxera pest is not commonly found in Argentine grape growing areas.     Besides providing protection from philoxera, rootstocks confer resistance to nematodes, salinity, and can control the vigor of the vines in the vineyard.   Consequently, more vineyards in Argentina are being planted with grafted vines, especially in Mendoza’s newer and more sophisticated growing regions (Valle de Uco).   In contrast, the vineyards in Chile are very similar to the ones I visit in California and strikingly different from those in Argentina.   The majority of the vines in vineyards are grafted and trained in a similar fashion to Californian vineyards. The Andes Mountains that divides Argentina from Chile influences the climatic conditions of each of the countries.  Therefore, the rainy seasons, availability of water and stresses present in each winegrowing area are very different.

Grapevine Diseases are Found Wherever Grapevines are Grown

When it comes to diseases Argentine and Chilean viticulture is not different from other growing areas.   As I mentioned earlier, common diseases caused by Leafroll viruses, Vitiviruses, Fanleaf, Agrobacterium, and fungal trunk diseases must have arrived on site when plant material was imported.  These are important diseases that affect both grape quality, yield, and longevity of the vineyards.  In Chile and Argentina, I have witnessed the presence of Syrah Decline, a disorder that affects both grafted and not grafted plants.  At the ICVG meeting, Joshua Pucket from UC Davis Foundation Plant Services reported that Syrah Decline symptoms are linked to genetic markers present in certain Syrah and Shiraz clones.   Interestingly, when symptomatic Syrah selections were subjected to the meristem tissue culture technique used to eliminate known viruses and viroids, the symptoms persisted, suggesting that Syrah Decline is not caused by any of these infecting agents.  Research in France support these findings as symptoms are restricted to certain grapevine genotypes.  The news that Syrah Decline is a genetic rather than pathologic disorder will help growers prevent planting certain genotypes to avoid loss of production.   It is expected that we will learn more about this disorder as more research is published on this topic.  To date, surveys in both Argentine and Chilean vineyards were not able to detect Grapevine red blotch virus (GRBV).  The most likely reason for the lack of GRBV in Argentina and Chile is that these countries have historically imported grapevines from Europe and the virus so far has not been reported in EU vineyards.

None of these South American Countries have a Grapevine Clean Planting Certification Program

Grape growers and winemakers are aware of the detrimental effect of grapevine pathogens and would prefer to purchase and plant certified grapevines. Unfortunately, neither Argentina or Chile have a current certification program.  In other words, certified pathogen free vines (scion or rootstock varieties) are not available.  This is not completely true, as I learned that Argentina has one certified Malbec clone available. However, there is no use of having a certified scion if it is to be grafted onto a non-certified rootstock.  Consequently, most nurseries and growers are grafting non-certified scion and rootstock varieties.  In Argentine the grapevine certification program is going through administrative revision.  The current law requires that all mother plants are tested every year using the woody indexing method.  However, this is not practical as the results of this test are obtained two years after starting the index. The proposed changes include the application of molecular (PCR, ELISA) instead of biological testing (index) to detect viruses in the foundation and nursery increase blocks.  In Chile, supported by public funding a virus tested germplasm collection is being preserved.  It is expected that the material will become available to interested nurseries that could multiply and distribute the material for planting new healthy vineyards.

In both countries, the available planting material produced at the nurseries is not sufficient to fulfill the demand of the industry.  Therefore, grafted vines can also be imported from “approved” nurseries primarily from Europe (France and Italy) and must pass the government quarantine and sanitation requirements.  Generally, quarantine is done at facilities owned by the importing party as neither SENASA or SAG, the National sanitary authorities in each of the countries have the space to complete the quarantine in their facilities.

It is my hope that, with time, future changes will include the availability of certified pathogen free tested and true-to-type scion and rootstock planting material.  Only with clean planting grapevine material these important wine grape growing areas will see an improvement of the health and longevity of their vineyards.

  Judit Monis, Ph.D. provides specialized services to help growers, vineyard managers, and nursery personnel avoid the propagation and transmission of disease caused by bacteria, fungi, and viruses in their vineyard blocks.   Judit (based in California) is fluent in Spanish and is available to consult in all wine grape growing regions of the word.  Please visit juditmonis.com for information or contact juditmonis@yahoo.com to request a consulting session at your vineyard.